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ESMA, INC.

Ultrasonic Cleaning for Healthcare
Ultrasonic Cleaning with Parts Tumbling
Electropolishing and Deburring Technology for Healthcare



Manufacturers of Ultrasonic Instrument Washers for Dental, Medical and Industrial Applications, Utilizing Squarewave Technology, Parts Rotation and Tumbling. Manufacturer of Electropolishing equipment for precision processes.


ESMA began building its strong reputation over 30 years ago by formulating electropolishing solutions and manufacturing electropolishing equipment for the dental industry. In 1976, ESMA continued to expand their product line of ultrasonic cleaners by offering their clients unique, skilled-labor saving systems used by companies around the world for a variety of cleaning applications in a variety of industries.

Self-Contained Washers 

The model E889 is a large, self-contained version of our popular Ultrasonic Washers. Utilized in applications ranging from dental clinics aboard the U.S. Navy to small hospitals, the E889 can accommodate a large volume of instruments. By providing a fully automatic, single pushbutton, PLC controlled cycles, this model ultrasonically cleans and rinses using powerful Squarewave ultrasonic technology and hot air dries instruments in a hands-free approach to pre-sterilization instrument preparation

Counter Recessed Ultrasonic Parts Washer

Automated Ultrasonic Parts Washers are designed to simplify the pre-sterilization instrument preparation process. The preprogrammed cycles are very similar to that of a dishwasher but our process incorporates high-powered Squarewave ultrasonic technology. Esma`s ultrasonic washers create a hands-off procedure that includes all the steps: ultrasonic cleaning, ultrasonic rinsing and hot air drying. Load it and push a button! It`s that simple. Ultrasonic parts washers are also available as self-contained washers for large clinic applications. Ultrasonic Washers can accommodate large baskets of loose instruments or racks holding instrument cassettes and easily fit into your instrument management system. These counter recessed washers are available in three sizes: 10x12x8 (Tank ID), 10x15x6, and 11x13x11 and can be customized to fit your particular requirements.

Multi Chambered / Counter Recessed

Multi-chambered, counter-recessed, ultrasonic systems are designed to streamline the pre-sterilization instrument preparation area of the office. By combining a powerful Squarewave ultrasonic cleaning chamber, a unique rinsing chamber that couples powerful ultrasonics with flushing hot water, and a hot air drying chamber all the pre-sterilization steps are available in a self-contained system. Made in a variety of sizes, multi-chambered equipment can handle all your cleaning requirements whether it is loose instruments or large cassettes while keeping personnel instrument handling to a minimum.

Square Wave

Our ultrasonic cleaning equipment operates with a Squarewave signal at a primary resonant frequency of 40 kHz. A Squarewave signal maximizes power and creates an acoustic output pregnant in harmony which results in a multi-frequency tank vibrating simultaneously at several harmonic frequencies of the primary resonant frequency. Our circuitry superimposes a dual Squarewave to create a continuous complete signal at constant amplitude. The combined effect of this technology creates an ultrasonic cleaner suitable for any application

Custom Built Equipment

Do you have a unique cleaning application?
Esma specializes in designing and building cleaning equipment to fit your unique size and/or function requirements. Above is a 10 ft. long custom-built unit with Squarewave technology made specifically for catheter tubes. Whether it`s creating a cleaner to fit your particular size requirement or inserting a piece into your overall cleaning puzzle, our engineers can design and build to meet your specifications.

Tabletop Ultrasonic Cleaners Featuring Squarewave Technology

Esma offers a full line of single tank tabletop ultrasonic cleaners featuring powerful Squarewave ultrasonic technology and all stainless steel construction. They come standard with 15-minute timers and ball valve drains. Heated baths with a variety of control options are available on all our units. Tabletop equipment is also available as cascading ultrasonic rinse tanks, hot air drying tanks or made to accommodate a pump filter system. Esma will also design and manufacture custom build equipment to meet your specific cleaning requirements, including the addition of tumbling into the ultrasonic bath.

System Integration

System integration combines our standard Automatic Ultrasonic Parts Washers, Pump Filter Systems and Heated Storage Tanks to form versatile ultrasonic cleaning systems that meet virtually any cleaning requirement.

  • By combining the entire ultrasonic cleaning process, the need to manually or mechanically move parts from tank to tank is eliminated
  • Reclaiming cleaning solutions and rinse waters is cost effective and environmentally responsible
  • Adding metered solution or rust inhibitor inputs and HEPA filtration on the dryer intake meets the strictest requirements
  • The ability to add low temperature, low power or low liquid shutdowns into the system, is a foolproof system capable of consistent reproducible results.
  • The PLC control allows for multiple programs in a single system
  • Have us design and custom build equipment to fit your specific requirements

Multi-Tank Ultrasonic Cleaning Systems

Self contained, Multi-tank ultrasonic cleaning systems with all stainless steel construction. By combining the options listed below you can create multiple tank cleaning system with a tank configuration tailored to your specific cleaning requirements.

  • Ultrasonic cleaning utilizing powerful Squarewave ultrasonic technology
  • Cascading ultrasonic rinse
  • Counterflow rinses
  • Tumbling
  • Dip tanks/passivation
  • Closed-loop Pump Filter
  • Spraying
  • Time and Temperature controls upgrades
  • Hot air drying

Excellent for cellular manufacturing processes




Automated Ultrasonic Parts Washers are designed to simplify the pre-sterilization instrument preparation process

Tumbling

Tumbling or rotating a part within an ultrasonic bath is an effective answer to the difficult problems many parts present during ultrasonic cleaning.

  • Tumbling parts with internal bores or blind holes allows chips, fines, debris, etc. loosened by the ultrasonics to escape
  • Tumbling small parts that cluster separates them so ultrasonic cavitations may penetrate to each part
  • Tumbling frees trapped liquid for better drying within a programmed clean/rinse/dry cycle
  • Tumbling moves each part through the nodes of intense energy that forms within an ultrasonic bath
  • Tumbling frees trapped air during ultrasonic cleaning allowing liquid to penetrate into blind holes and facilitate ultrasonic cavitations

Parts tumbling removes obstacles normally associated with aqueous cleaning systems. Whether cleaning, rinsing or drying, tumbling when used in conjunction with our powerful Squarewave ultrasonic technology forms an effective combination.




Parts Tumbling within an Ultrasonic Bath

Electropolishing Equipment Made From Non-Corroding Alloys

Esma electropolishers are used to polish and deburr small, precision machined, stainless steel and chrome-cobalt items in seconds. This equipment is constructed of stainless steel with cathodes and holding assemblies made from non-corroding alloys. The polishing solution temperature is automatically controlled by a heater/cooling fan combination, which in conjunction with precision timing and voltage control provide a high luster and reproducible results while maintaining a long solution life.
Esma Stainless Steel electrolyte E972 is a mild proprietary formulation, the results of Esma research. Electrolytes are also available for chrome-cobalt and nickel-chrome.

Dental and Medical Equipment 

Our popular ``Auxie`` electropolishers have been the standard for finishing partial castings for over 20 years and our wire reducers have been saving time and money for orthodontists even longer. Our ultrasonic cleaning equipment ranges from conventional tabletop units to counter-recessed multi-chambered systems to fully automated ultrasonic parts washer. Esma has been a respected name in the dental industry since 1972.

Auxiliary Electropolishers

The Auxie (auxiliary) Electropolisher has been the workhorse of the dental lab partial department for over 20 years. Used by over 700 labs it has become the standard of the industry.
By directing 50% of the current into the deep palate most of the manual polishing is eliminated and there`s never a burnt clasp. Featuring stainless steel construction and non-corroding electrodes an unprecedented luster is achievable using our mild ``Esmabrite`` electrolyte.

Orthodontic Reducer Polishers

Esma`s stainless steel electropolishing equipment with mild, long-lasting electrolytes and non-corroding anode holders are money saving additions to both office and lab.

Wire reducer (Anodic Polisher) Model E279

  • Reduce or polish arch wires
  • Clean and recondition bands

Bracket reconditioner-polisher (Big Jane) Model E3762

  • Combination anodic polishing cell and small furnace
  • Reconditions for reuse direct bond brackets
  • Reduce and heat treat wires, clean and recondition bands

Stainless steel electropolisher (Auxie-1ortho) Model E1085

  • Designed for a labs` heavy usage with heating/cooling temperature control
  • Electropolish stainless steel parts, retainers, appliances, etc.




Electropolishing Equipment made from Non-Corroding Alloys
 

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