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42 TECHNOLOGIES

Product Innovation and Development Company
Product Development Projects
Product Development Cycle

Product Development Life Cycle from Concept Creation, Innovation Management and Industrial Design with Instrumentation and Mechatronic Devices for Laboratory Ware, Smartcard Reader and Metropolitan Road Sweeper


42 Technology`s experienced engineers, technologists and designers have a proven track record for delivering solutions at any stage of the product development cycle. We help with innovation management, researching markets to define customer and other stakeholder needs, concept creation, analysis, development, testing and detail design. We can also take products right through to the procurement of tooling, regulatory approval and integration into manufacture.

We are flexible in the way that we help solve clients` product development challenges. We can help you by assembling a well-equipped team at our premises. Equally we can place our people on clients` sites so that they become an integral part of their team.

At 42 Technology, we work closely with clients to develop products from concept to manufacture and our services include:

Innovation Management
Technology and Innovation Management
Specifying needs
Working with all interested parties to define everyone`s needs.
Creation of options
Using well-proven innovation techniques
Industrial Design
Flair with its feet on the ground. Design which is ergonomic, aesthetically pleasing and easy to manufacture
Engineering Design
Detail design for manufacture and assembly using Computer Aided Engineering tools
Analysis
System optimisation
Quality Assurance
Ensuring regulatory compliance into manufacture
Regulatory Approval
Assistance with preparation of US and European regulatory submissions.

The low cost device (image on right) for viewing a patient`s vocal chords during a procedure to insert a lung catheter was developed for the National Health Service in the UK.

Product Development Life Cycle

42 Technology has been developing products for clients since 1998. Our industry experienced engineers have a track record covering the full range of the product development life cycle. We have a reputation for delivering innovative product developments to time, budget and requirements.

Our facilities and skills mean we can effectively develop products designed for manufacture to be made in your manufacturing site, off-shore, or we can find manufacturing partners for you. Our engineers` skills cover a wide range including technology strategy and management, mechanical design, quality systems, structural analysis, physics, sensors, instrumentation and mechatronic devices.

We have a number of Associates and Partner Companies so that all aspects of your product development project can be covered by a `one-stop-shop` relationship with us.


Product Innovation

Product development is the life blood of your business. These days, you can`t afford to employ permanently all of the skills that you need to develop products and so choosing the right relationships is critical to your future success. Our experienced engineers all have strong individual track records which makes 42 Technology the perfect partner.

42 Technology can assemble a team or provide access to individuals with skills encompassing the full range and depth of product development from strategy to concept creation and integration into production. We have devised many novel product concepts, often resulting in patent cover for our clients. We can help with all aspects of the product development process but pay particular attention to cost-effective manufacture. Finally we have excellent project managers to ensure that programmes are delivered to time and budget.

Our engineers bring a wealth of experience in industry covering healthcare devices, consumer products, packaging, power tools, gas turbines and special purpose machinery. We cross-fertilise our experience to devise innovative, practical solutions to make your business more profitable.

Laboratory Ware

We have developed a number of laboratory storage solutions which feature in Camlab`s product portfolio. These include tamper evident micro-tubes, `tube-trees`, racking systems and a novel locking storage box for microtubes.

Extrusion Advanced Technology

Football fans are now able to sample their club`s logo fashioned from ice cream. EAT (Extrusion Advanced Technology) has partnered with 42 Technology to create this new approach to product branding that allows logos to be set into food products during manufacture. This fast track development took only 9 months from concept to products on terraces.

Tamper-evident lids

This tamper-evident, hinged lid for 500g tubs has several features for which patents have been applied. The design has received an enthusiastic response from Huhtamaki`s customers and we are currently working on other versions and sizes.

The task was to design a lid with tamper evidence and hinged opening to fit a standard Huhtamaki thermo-formed tub. 42 Technology managed the project from design concepts to a prototype aluminium tool.

Folding electrical plug

Our customer`s design brief was to meet the need for postal delivery of small electrical products, such as mobile phones and set-top boxes. Whilst these are shrinking dramatically in size, a limiting component is the UK mains plug, which will not fit through a standard letterbox.

42 Technology devised this neat patented solution – a folding electrical plug – which will fit through a standard letterbox inside packaging, removing the need for someone to stay at home to receive delivery.

An additional benefit is that the plug is ideal for travel purposes, since it has no protruding pins which may damage luggage while in transport.

The design met the stringent BS1363 safety standard, and will shortly be launched. The design is the subject of a Design Council `Innovation Story`.

Telecoms Adapters

RGL/Commtel seeks to bring innovative products to market in the USA and UK which, in particular, are significantly smaller than competing products, and incorporate features to make them easier to use, and more stylish.

A number of patents have been taken out, some were awarded Millennium Product status in the UK, and many are now branded by British Telecom (BT).

`Performance` Guitar Capo

The guitar capo has been around for hundreds of years in one form or another. The patented Performance design by 42 Technology is the first to allow the musician to simply squeeze it up to the desired tension and release it with one hand. It is also acknowledged to look really cool!

The clutch mechanism is a modified tried-and-tested design used in printers and copiers to provide a simple decoupling and overrun device. A typical example of 42 Technology`s ability to cross fertilise ideas from one industry to another.

The project received a mini Smart Award.

ICE Technology

 42 Technology won a SMART award from the department of trade and industry to help conduct a study into an innovative project, which could put an end to cloudy pints in pubs throughout the country.

In association with Brewing Research International, 42 Technology is developing a process which allows pub and hotel beer dispense lines to be cleaned every time a barrel or keg is changed, using nothing more than a slug of ice.

This innovative method of cleaning is forecast to save the typical landlord at least £1300 per year.

Drinks maker

We have worked with Soda Club over a number of years on projects as diverse as brainstorming concepts for safety features, to industrial design and development of a number of products.

42 Technology`s projects have resulted in a number of improvements and newly styled designs being transferred to production.

Smartcard Reader

Dickinson Associates carried out the industrial design for this smart card reader. The brief consisted of an almost full-size block model and some cross-section drawings showing the proposed positions of circuit boards, components and fixings.

There is extensive surface modelling in the body of the Smartcard Reader, as it was particularly important to the industrial designers that there be a minimum of tangency lines on the model to ensure a clean sculpted appearance with good highlights.

42 Technology took the concept model and modelled all the components in Pro/ENGINEER.

Design detailing ensured the components could be readily transferred to manufacture in the Far East directly from our CAD data, ensuring a rapid time-to-market.

Chair base analysis

``We are constantly trying to improve the strength: weight ratio of our office chair bases. We asked the people at 42 Technology to check one of them out, and the results were excellent. They modelled it in Pro/ENGINEER and analysed the stresses in Pro/MECHANICA. We were able to increase the strength by 25% by incorporating minimal extra material``. Jim Edey, Product Designer, RGE Engineering

Metropolitan Road Sweeper

We worked closely with Schmidt engineers to redesign the front suspension and chassis of their Metropolitan road sweeper. The new design introduced an increased payload and four wheel steering.

We also produced the manufacturing drawings for the chassis to enable prototype production.




Product Development

42 Technology`s experienced engineers, technologists and designers have a reputation for delivering solutions at any stage of the product development cycle. We help with technology strategy, innovation management, researching markets to define customer and other stakeholder needs, concept creation, analysis, development, testing, detail design, right through to the procurement of tooling, achieving regulatory approval and helping with integration into manufacture.

Our prime motivation is to see products that we have designed, in production and being bought by satisfied customers. Our team has an impressive track record and we are motivated to help you!

INNOVATION MANAGEMENT IN THE PRODUCT DEVELOPMENT CYCLE

Many companies become incremental in their thinking as they get big. They become risk-averse and hierarchical. But in an era when investors insist on a fast growth in shareholder value, such companies have to learn how to find large, valuable opportunities and realise them quickly, but at low risk.

We have a well-established process to help companies find new ideas and exploit them.

DEFINING STAKEHOLDER NEEDS IN THE PRODUCT DEVELOPMENT CYCLE

Before concept creation can start it is important to understand and define the needs of all the people who will interact with the product during its life. This includes manufacturing, distribution chain, end customer, installation, maintenance, and final disposal.

We can help you to define all these requirements. We commission market research and focus groups to understand customer needs; we interview other stakeholders and draw up detailed requirements specifications. We can also guide you through approvals including, for healthcare products, compliance with FDA.

CONCEPT CREATION IN THE PRODUCT DEVELOPMENT CYCLE

We work with clients on a broad spectrum of new products, and have developed tools and techniques to create, test and refine ideas. We build and test proof of principle models for evaluation both technically and in the market place.

Our process is focused and successful, and we are proud of the number of novel products, we have developed, that are currently being sold by our clients.

By combining key stakeholders from all aspects of your business, with the creative minds of 42 Technology, inspiration can be coupled with experience and pragmatism to create world-beating new products.

INDUSTRIAL DESIGN IN THE PRODUCT DEVELOPMENT CYCLE

To be successful, products must look and feel good as well as performing well. Good ergonomic design to ensure ease of use is essential.

Good industrial design can give products the differentiation they need in order to gain a competitive edge in the market. However, products have to be manufacturable at an acceptable cost and be reliable and efficient in use. We achieve these goals by having engineers and industrial designers working side by side using similar tools and techniques. This way we achieve seamless industrial design.

At 42 Technology, we work with our designers – and yours – to create practical, exciting designs to raise your product above the level of your competitors.

MODELLING AND ANALYSIS IN THE PRODUCT DEVELOPMENT CYCLE

Novel product development means that we are often working in areas that are not well understood, and that cannot be easily tested by experimentation.

42 Technology has skills and access to a number of modelling and analysis tools which bridge the gap in understanding. These include stress analysis and motion control. These tools have been successfully applied to products as diverse as telephone connectors, road sweepers and large-scale industrial gearboxes.

Use the 42 Technology structural analysis service to:

  • Increase strength – put material where you need it
  • Reduce weight – remove material where you don`t need it
  • Reduce material costs and cycle times
  • Reduce prototyping costs and timescales

In real life examples, weight savings of up to 50% have been achieved, with increased design loads also up by 50% – all without having to build a single prototype to test.

Design for Manufacture for Product Development

At 42 Technology we provide solutions that take into account your manufacturing needs.

Whatever the project – whether it`s millions of units per year or bespoke products – we design for manufacture from the early stages of the design cycle. Recognition of manufacturing issues throughout the project ensures we achieve minimum-cost solutions.

Our engineers have gained valuable experience in industry, enabling them to design products with the confidence that the transition from concept to production will be as smooth as possible.

42 Technology is able to work with your preferred manufacturer, or offer guidance in finding suitable partners to manufacture your products.

Quality Management Systems for Product Development

42 Technology can provide practical assistance in the development and improvement of Quality Management Systems compliant with international standards such as ISO9000, ISO13485, and US FDA cGMP requirements.

We believe strongly in putting systems in place that are simple, user friendly and focused on true quality objectives – improving customer satisfaction and reducing waste.

Whether it is providing an impartial external audit, implementing corrective action programs in response to known problems, or simplification of over-complex systems which are not satisfying business needs, we can work constructively with your team to make valuable improvements.

Regulatory Approval for Product Development

We can help with CE marking and other regulatory approvals, particularly for electronic systems.

In the field of Medical Devices, we offer assistance with the preparation of US (PMA, 510(k)) and European regulatory submissions.

Our engineers are also experienced in leading practical risk analysis and process validation activities.




Innovation Management and Industrial Design Stages of the Product Development Cycle
 

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